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Tech · Elon Musk

22 Launches: The New Cost of a Moon Landing

A new internal estimate suggests that 22 Starship flights may be needed to fuel a lunar lander, a significant jump from previous projections and a potential threat to NASA's decade-end timeline.

By Arjun Patel ·

Twenty-two. That is the specific figure that has recently begun to circulate among NASA officials regarding the logistical requirements for the Artemis program. It represents the number of Starship launches potentially required to assemble and fuel a lunar lander in low-Earth orbit, a metric that the agency has historically treated with the discretion usually reserved for classified nuclear codes.

The core of the issue lies in the refueling process. To send a crewed vehicle to the Moon, SpaceX must first launch a 'depot' Starship to orbit. Subsequent 'tanker' Starships must then fly up to transfer liquid oxygen and methane to that depot. The total number of these tanker flights determines whether the mission is feasible within current budgetary and temporal constraints. For years, this number has been a moving target, shifting based on engineering assumptions and launch cadence projections.

NASA’s public stance has long been one of cautious ambiguity. In 2023, Lisa Watson-Morgan, then-director of the Human Landing System, acknowledged to Ars Technica that the agency had a "general idea" of the requirement but was "reluctant to say exactly what that is." When pressed for a range, she later suggested the number fell between the "high single digits to the low double digits." This implies roughly a dozen launches, a substantial but manageable number for a mature launch system.

However, other officials have cited higher figures in the "high teens," reflecting uncertainty about how efficiently the transfer process would operate. The underlying hope was that SpaceX would dramatically increase the lift capacity of the Starship rocket, thereby reducing the number of tanker flights needed. If the vehicle could carry more propellant per launch, the total count would drop, making the logistics of a crewed lunar landing far less complex.

Recent discussions, however, suggest that this hoped-for improvement may not be arriving soon enough. There is growing concern among some NASA administrators that Starship’s lift capacity will not improve at the pace necessary for the vehicle to play a meaningful role in returning humans to the Moon within this decade. If the number of required launches remains high, the timeline for crewed Artemis missions could slip significantly.

The new estimate of 22 launches emerged during the NASA Aerospace Safety Advisory Panel’s quarterly meeting held on Thursday. Charlie Precourt, a former NASA astronaut and panel member, discussed the risks associated with the Artemis program and the specific challenges of landing humans on the Moon. His comments highlighted the fragility of the current plan, which relies heavily on the rapid scaling of SpaceX’s launch capabilities.

The shift from a potential dozen launches to 22 is not just a mathematical adjustment; it is a logistical and financial multiplier. Each additional tanker flight adds cost, risk, and time to the overall mission architecture. If the number is indeed 22, NASA must now consider whether the infrastructure and funding are in place to support such a high frequency of heavy-lift launches in the near term.

This development underscores the broader tension between ambitious space exploration goals and the engineering realities of current rocket technology. While the Artemis program aims to establish a sustained human presence at the lunar south pole, the fueling requirements in low-Earth orbit remain the critical bottleneck. The agency is now forced to reconcile its public timelines with the internal data suggesting a much higher launch volume.

As NASA continues to refine its models, the focus remains on whether SpaceX can deliver the performance improvements that were assumed in earlier planning stages. If not, the agency may need to re-evaluate its reliance on the Starship-based lander or adjust its schedule to accommodate the higher number of launches. For now, the number 22 stands as a stark reminder of the technical hurdles that still lie between Earth and a crewed return to the Moon.

The next few months will be critical for validating or adjusting this estimate. If the 22-launch figure holds, it will likely influence contract negotiations and launch schedules for the coming years. The outcome will determine whether the Artemis program stays on its intended course or faces a significant recalibration of its most fundamental logistics.

Source: Ars Technica

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